English
CK-6140
Xiongyi
Our CNC lathe machine is a high-performance, precision-engineered tool designed for demanding machining tasks. Built with resin sand castings for both the machine bed and legs, and treated with secondary artificial aging, the machine offers exceptional stability, high strength, and long-lasting accuracy.
Key features include:
Induction-hardened and precisely ground guideways maintain long-term machining accuracy.
Equipped with a ￠52mm spindle bore and a three-point support structure using four high-rigidity bearings. The spindle system is thermally stable with a temperature rise of less than 25°C.
Assembled under constant temperature conditions with P5-grade bearings from renowned manufacturers, followed by computerized balancing and break-in testing for extended spindle life and superior reliability.
Both X and Z axes use C3-grade preloaded ball screws from top-tier suppliers, paired with P4-grade 60° contact angular bearings. Pre-tensioning and flexible couplings ensure rigid, accurate, and reliable transmission.
Centralized automatic lubrication guarantees consistent lubrication for all critical components.
Internal and external turning
Thread cutting
Taper turning
Boring
Drilling
Reaming
When paired with a power turret, it enables continuous automatic machining of disc- and shaft-type parts, making it ideal for industries requiring precision CNC machining, automated part production, and efficient metal processing.
Perfect for: Automotive parts, aerospace components, mechanical equipment manufacturing, and precision engineering.
| ITEM | UNIT | CK-6140 | CK-6150 | CK-6180 |
|---|---|---|---|---|
| Maximum rotation diameter on the bed slide | mm | Φ400 | Φ500 | Φ800 |
| Maximum turning diameter on the slide | mm | Φ210 | Φ280 | Φ450 |
| Maximum processing length | mm | 600/850/1350 | 850/1350/1850/2850 | 1350/1850/2850 |
| Maximum processing diameter | mm | 400 | Φ500 | Φ800 |
| Spindle speed range | r/min | 45-1600 | 45-1600/45-1200 | 30-835r/min |
| Tool Station | 4 | 4 | 4 | |
| Tool specifications | mm | 20 | 25 | 32 |
| Machine weight approx. | kg | 1700/1800/2000 | 2600/2800/3000/3300 | 4300/4600/5000 |
| Machine tool dimensions: length × width × height | mm | 2140/2400/2900* 1500*1600/1700 | 2650/3150/3700/4650*1500*1700 | 3800/4300/5300*2150*2000 |
Ever wondered how manufacturers create those perfectly symmetrical metal or plastic parts? Enter the CNC lathe machine—a modern marvel in machining technology. CNC stands for "Computer Numerical Control," and these machines are essentially automated lathes controlled by pre-programmed software. They’re used to shape materials by rotating them against cutting tools with incredible precision.
Believe it or not, the lathe machine has been around for centuries, dating back to ancient Egypt. However, the CNC lathe machine revolutionized the industry in the mid-20th century by introducing computerized controls. This innovation brought precision, speed, and efficiency to manufacturing like never before.
Whether it’s crafting engine components, surgical instruments, or custom furniture fittings, CNC lathe machines are indispensable. Their ability to produce consistent, high-quality parts in bulk makes them a staple in almost every manufacturing sector.The ability of CNC lathe machines to produce complex parts with high precision has transformed manufacturing. They streamline production, reduce waste, and ensure consistent quality, making them indispensable in industries like aerospace, automotive, and healthcare.
CNC, or Computer Numerical Control, specifically refers to a system where a computer program is used to control machine tools. These machine tools could be anything from lathes, mills, routers, grinders, to 3D printers. In CNC, a computer is programmed with a set of instructions that dictate the precise movements and operations of the machine, allowing for automated, high-precision manufacturing.
The process begins with a design or blueprint (often created with CAD software), which is converted into a series of commands that the CNC machine can follow (typically in G-code or similar formats). The machine then follows these instructions to cut, shape, or mold materials such as metal, plastic, or wood into the desired product.
In short, CNC technology enables highly accurate, repeatable, and efficient production, often used in industries like aerospace, automotive, electronics, and consumer goods manufacturing.
(CNC LATHE MACHINE FANUC SYSTEM) (CNC LATHE MACHINE SYETEC SYSTEM)
CNC systems comprise hardware and software working in harmony. Key elements include motors, controllers, and user interfaces that guide the machine's operations.
(CNC LATHE MACHINE MTISUBLISH SYSTEM)
CNC (Computer Numerical Control) technology has significantly transformed the manufacturing landscape by introducing unprecedented levels of precision, automation, and efficiency. Here are some specific ways in which CNC has revolutionized manufacturing:
CNC machines are capable of achieving extremely high levels of precision, often down to micrometers. This level of accuracy ensures that each part produced is identical, reducing errors and improving product quality.
The use of computer programs to control machine tools eliminates the variability associated with manual operation, resulting in consistent and reliable production.
CNC machines can operate continuously without the need for human intervention, leading to increased productivity and reduced labor costs. This automation allows for 24/7 production, maximizing output.
The ability to program complex sequences of operations into the CNC system enables the production of intricate parts that would be difficult or impossible to manufacture manually.
CNC machines can be easily reprogrammed to produce different parts, making them highly adaptable to changing production needs. This flexibility allows manufacturers to respond quickly to market demands and reduce setup times.
The use of CAD (Computer-Aided Design) and CAM (Computer-Aided Manufacturing) software further enhances the versatility of CNC machines, allowing for seamless integration of design and production processes.
By reducing the need for manual labor and minimizing material waste through precise control, CNC technology helps lower production costs. The efficiency gains also contribute to cost savings over time.
The ability to produce complex parts in a single setup reduces the need for multiple machines and operations, further cutting costs.
CNC machines can incorporate sensors and feedback systems that monitor and adjust the manufacturing process in real-time, ensuring consistent quality and reducing defects.
The digital nature of CNC programming allows for detailed tracking and documentation of the manufacturing process, facilitating quality control and traceability.
The precision and flexibility of CNC technology enable the production of highly customized and complex components, fostering innovation in product design and development.
Manufacturers can quickly prototype and iterate designs, accelerating the product development cycle and bringing new products to market faster.
In summary, CNC technology has revolutionized manufacturing by enhancing precision, enabling automation, increasing flexibility, reducing costs, improving quality control, and fostering innovation. These advancements have made CNC an indispensable tool in modern manufacturing, driving efficiency and competitiveness across various industries.
Traditional Lathe CNC Lathe Machine
While traditional lathes require hands-on operation, CNC lathes operate autonomously based on programmed instructions. This shift has significantly enhanced productivity.
Key Differences Between Traditional Lathes and CNC Lathes
| Aspect | Traditional Lathe | CNC Lathe |
|---|---|---|
| Control Method | Manual operation and adjustments by the operator | Computer program control, enabling automated machining |
| Precision | Lower, depends on operator skill and experience | Higher, due to precise programming and consistency |
| Flexibility | Less flexible, longer setup time for different parts | Highly flexible, can quickly adjust programs for different parts |
| Efficiency | Lower, harder to maintain continuous operation | Higher, can operate continuously without interruption |
| Technical Skill Required | Lower, requires less specialized training | Higher, requires advanced skills and training, including programming knowledge |
| Cost | Lower initial investment and maintenance costs | Higher initial investment and maintenance costs |
| Suitability | Suitable for small batch production and simple parts | Suitable for large batch production and complex parts |
| Maintenance | Easier to maintain and repair | More complex maintenance, requires specialized technicians |
| Range of Machining | Narrower, mainly for simple geometric shapes | Wider, can handle complex geometric shapes |
| Automation Level | Low, mainly manual operation | High, highly automated with minimal human intervention |
CNC lathes offer significant advantages in terms of precision, efficiency, and flexibility, but come with higher costs and technical requirements. They are ideal for high-precision and high-efficiency production scenarios.
Traditional lathes are more cost-effective and have lower technical barriers, making them suitable for small batch production and simple parts.
CNC (Computer Numerical Control) lathes are highly automated machines that use numerical control to achieve high precision in machining operations. The automation reduces the need for manual intervention, leading to consistent and accurate results.
These machines operate based on pre-programmed instructions, which can be easily modified to suit different machining requirements. This programmability allows for complex operations to be performed with high accuracy.
Many CNC lathes are equipped with multi-axis control capabilities, enabling them to perform intricate machining tasks. This includes operations like threading, drilling, and milling, all in a single setup.
The automated nature of CNC lathes significantly increases productivity. They can operate continuously with minimal downtime, leading to faster production cycles and higher output.
CNC lathes can be programmed using various software tools, making it easy to create and modify machining programs. This flexibility allows for rapid adjustments to machining parameters and quick turnaround times for different jobs.
By relying on programmed instructions, CNC lathes minimize the risk of human error. This leads to more consistent quality and reliability in the machined parts.
CNC lathes can handle a wide range of materials, including metals, plastics, and composites. They can also perform various machining operations such as turning, drilling, and milling, making them highly versatile.
Modern CNC lathes often come with advanced features such as automatic tool changers, automatic lubrication systems, and integrated measuring systems. These features enhance the overall efficiency and functionality of the machine.
CNC lathes are designed for easy maintenance, with many components being easily accessible for servicing. This reduces downtime and increases the lifespan of the machine.
CNC lathes can be easily adapted to different machining needs by changing tools and fixtures. This adaptability makes them suitable for a wide range of applications and industries.
Some advanced CNC lathes are equipped with intelligent control systems that can perform self-diagnostics and optimize machining parameters. This intelligence helps in improving efficiency and reducing errors.
The high efficiency and reduced need for manual labor in CNC lathes lead to lower energy consumption and waste, making them more environmentally friendly compared to traditional machining methods.
CNC lathes often come with safety features such as emergency stops and protective enclosures, which help in ensuring the safety of the operator.
The use of programmed instructions ensures that CNC lathes can produce identical parts with high consistency and repeatability, which is crucial for mass production.
CNC lathes can be integrated with CAD (Computer-Aided Design) and CAM (Computer-Aided Manufacturing) systems, allowing for seamless transfer of design data to the machining process. This integration streamlines the production workflow and improves overall efficiency.
These features make CNC lathes an indispensable tool in modern manufacturing, offering a combination of precision, efficiency, and versatility that is unmatched by traditional machining methods.
The CNC system is the brain of the lathe machine. It receives instructions from a computer program (G-code) that specifies the exact movements and operations the machine needs to perform.
The system controls the movement of the cutting tool along multiple axes (typically X, Y, and Z axes) to shape the workpiece according to the programmed instructions.
The CNC system ensures high precision and repeatability, allowing for complex geometries and intricate designs to be machined consistently.
Modern CNC lathes often incorporate robotic arms or automated systems for loading and unloading workpieces. This process is known as automatic assembly or autoloading.
The robotic arm picks up the raw material (workpiece) from a designated area, positions it accurately in the machine, and removes it after the machining process is complete.
This automation reduces the need for manual intervention, increases productivity, and minimizes the risk of human error.
CNC lathes are often designed with a modular approach, meaning that different components can be easily swapped out or upgraded.
This design allows for flexibility in terms of machine configuration and makes maintenance and repairs more straightforward.
Modular components can include tool holders, spindles, and even the control system itself.
Electric motors are used to drive the various moving parts of the CNC lathe, such as the spindle and the axes.
These motors provide precise control over the speed and position of the cutting tool and the workpiece.
The use of electric drives allows for high-speed machining and rapid positioning, which are crucial for efficient production.
The robotic arm must work in perfect coordination with the CNC system to ensure that the loading, machining, and unloading processes are seamlessly integrated.
This coordination involves precise timing and positioning to avoid collisions and ensure that the workpiece is correctly aligned for machining.
Advanced sensors and feedback systems are often used to monitor and adjust the position and movement of the robotic arm in real-time.
The structural components of the CNC lathe, such as the frame, bed, and clamping system, are designed to be rigid and strong.
This rigidity is essential to minimize vibrations and deformations during the machining process, which can affect the accuracy and quality of the finished product.
The clamping system, in particular, must be robust to securely hold the workpiece in place while it is being machined.
CNC lathes are designed to operate with high reliability, minimizing downtime and maintenance requirements.
Regular maintenance, such as lubrication and calibration, is essential to ensure the long-term performance of the machine.
The use of high-quality components and advanced diagnostic systems can help identify potential issues before they cause a breakdown.
By integrating these elements, CNC lathe machines can achieve high levels of efficiency, precision, and automation, making them indispensable tools in modern manufacturing environments.
CNC (Computer Numerical Control) lathes are automated machine tools controlled by programmed instructions, widely used in the processing of various metals and non-metals. Below are the main application areas and specific examples of CNC lathes:
CNC lathes are primarily used for metal material processing, including but not limited to the following scenarios:
Part Manufacturing: Such as bearings, gears, shaft components, etc.
Complex Shape Machining: Achieved through programming to create complex contours.
Mass Production: Suitable for high-volume production of parts, improving production efficiency.
Mold manufacturing is a significant application area for CNC lathes, including:
Injection Molds: Used for plastic molding.
Die Casting Molds: Used for metal casting.
Stamping Dies: Used for metal stamping.
CNC lathes are used in bearing manufacturing for:
Roller Bearings: Achieved through high-precision turning.
Ball Bearings: Precision machining ensures their rotational performance.
CNC lathes are commonly used for machining mechanical parts, including:
Gears: Machined through turning and grinding processes.
Shaft Components: High-precision turning.
Crankshafts: Used in engines and other equipment.
CNC lathes are used in the aerospace industry for:
Engine Components: Such as blades, bearings, etc.
Structural Components: Used in the construction of aircraft and spacecraft.
CNC lathes are combined with 3D printing technology for:
Mold Manufacturing: Turning molds for subsequent 3D printing.
Prototype Manufacturing: Rapid manufacturing of prototypes and models.
CNC lathes are used for machining components of machine tools, including:
Spindles: High-precision turning.
Guide Rails: Precision machining to ensure the movement accuracy of the machine tool.
CNC lathes are used in the manufacturing of measuring instruments, including:
Calipers: High-precision turning for calipers.
Micrometers: Precision turning for micrometers.
CNC lathes are used in the electronics industry for:
Circuit Boards: Turning for circuit board substrates.
Electronic Components: Such as connectors, brackets, etc.
CNC lathes are used in the automotive and motorcycle industries for:
Engine Components: Such as crankshafts, connecting rods, etc.
Transmission Components: Such as gears, shafts, etc.
CNC lathes can be integrated with other advanced technologies such as:
Automation: Automated loading and unloading systems.
Robotics: Robotic arms for material handling and part manipulation.
IoT: Connected to the Internet of Things for real-time monitoring and data analysis.
CNC lathes can process a wide range of materials, including:
Metals: Steel, aluminum, titanium, brass, etc.
Plastics: ABS, nylon, PTFE, etc.
Composites: Carbon fiber, fiberglass, etc.
High Precision: Achieves tight tolerances and consistent quality.
Complex Geometries: Can produce intricate shapes and profiles.
Efficiency: Increases productivity and reduces labor costs.
Flexibility: Easily reprogrammed for different parts and processes.
Programming Complexity: Requires skilled operators and programmers.
Initial Cost: High investment for equipment and software.
Maintenance: Regular maintenance is necessary to ensure optimal performance.
Integration with AI: AI-driven automation and predictive maintenance.
Additive Manufacturing: Hybrid machines combining CNC machining with 3D printing.
Sustainability: Focus on energy efficiency and waste reduction.
CNC lathes are versatile and powerful tools that have revolutionized modern manufacturing, enabling the production of complex parts with high precision and efficiency.
The challenges and limitations of CNC lathe machines include:
High Precision and Maintenance Requirements: The accuracy of CNC lathes relies on high-quality components and regular maintenance.
Complexity of Programming and Operation: CNC programming is complex and requires specialized skills to write and debug programs.
High Equipment Cost: The initial investment for purchasing CNC lathes is significant, and the cost of upgrading or replacing them is also high.
Limited Machining Range: CNC lathes are suitable for specific types of machining and cannot perform all types of mechanical processing.
High Skill Requirements for Operators: Operators need professional training to ensure the quality of machining.
System Errors and Failures: CNC systems may experience hardware or software errors that lead to failures, affecting production efficiency.
Precision and Maintenance:
CNC lathes are designed for high-precision machining, which means they require regular calibration and maintenance to maintain their accuracy.
Programming Complexity:
Writing CNC programs involves understanding G-codes and M-codes, which can be complex. Errors in programming can lead to machining mistakes or even damage to the machine.
Cost:
The initial cost of CNC lathes is high due to their advanced technology and precision engineering. Additionally, the cost of training personnel and maintaining the machines adds to the overall expense.
Limited Machining Range:
While CNC lathes are versatile, they are not suitable for all types of machining. For example, they may not be the best choice for very large or very small parts, or for certain materials.
Operator Skills:
Operating a CNC lathe requires a deep understanding of both the machine and the programming. This means that operators need to be well-trained and experienced to ensure efficient and accurate machining.
System Errors and Failures:
Like any computerized system, CNC lathes are prone to errors and failures. These can be caused by software bugs, hardware malfunctions, or even human error in programming.
Safety: CNC machines can pose safety risks if not operated correctly. Proper safety protocols and training are essential to prevent accidents.
Environmental Impact: The energy consumption and waste generated by CNC machining can have environmental impacts, which need to be managed.
Technological Advancements: Keeping up with the latest technological advancements in CNC machining can be challenging, but it is necessary to remain competitive.
By understanding these challenges and limitations, manufacturers can better plan for the integration and operation of CNC lathes in their production processes.
A:MOQ is one set, and warranty is one year.
A:FANUC, MISTSUBISHI, GSK, SYNTEC. lt depends on your choice.
A: Please tell me your specifications, we can choose the best model for you, or you can choose the exact model.
You can also send us the products drawing, we will choose the most suitable machines for you.
A: We specialize in selling all kinds of machine tools, such as CNC lathes, CNC milling machines, vertical machining centers, lathes, Swiss-type lathes, grinding machines and special fixtures for machine tools, tools, non-standard fixtures, tools.
A :Our company is located at 1st Floor east side, No. 10 building, High tech park, Xinbei Dist, Changzhou City, Jiangsu Province, China.You are warmly welcomed to visit us.
A:FOB, CFR and CIF all acceptable.
A:T/T, full payment after PI and Technical Agreement signed.50% initial payment when order, 50% balance payment before shipment; lrrevocable LC at sight.
