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Swiss Type CNC Lathe 076
Xiongyi
The Swiss Type CNC Lathe 076 is engineered for the high-precision machining of ultra-small diameter parts, delivering exceptional performance across industries like medical devices, electronics, watchmaking, and mobile phone components. Building on its predecessors, this third-generation model offers even greater stability, precision, and efficiency, making it an industry leader. With over 600 units sold globally, it is a trusted choice for manufacturers of micro-parts.
The Swiss Type CNC Lathe 076 features a symmetric design for the machine bed and tool structure, reducing thermal deformation and providing exceptional rigidity. This ensures high precision, excellent surface finishes, and extended tool life, making it ideal for machining precision micro-parts.
Equipped with 5 to 6 linear moving axes and two independent tool systems, the 076 is capable of performing a range of machining operations, including turning, drilling, tapping, and boring on both the front and back surfaces. This flexibility is further enhanced by a variety of tool holders, including radial and high-speed electric spindles.
Designed for ease of use, the Swiss Type CNC Lathe 076 includes a 180° arc door protection in the cutting area, offering an expansive viewing angle. This feature simplifies machine operation, adjustments, and maintenance. Additionally, quick-install doors and an efficient chip recycling system make maintenance and cleaning fast and hassle-free.
The core design of the 076 features a cast iron bed with arc symmetry and independent drive modules, enabling excellent heat dissipation and thermal equilibrium. This minimizes thermal deformation, ensuring consistent precision during machining of small, delicate parts.
The Swiss Type CNC Lathe 076 utilizes high-speed, internally cooled electric spindles for reduced vibration and improved thermal stability. These spindles ensure fast response times, minimal heat buildup, and high dynamic balance, providing enhanced reliability during high-speed operations.
With its dual Y-axis and dual X-axis tool rest structure, the 076 allows for simultaneous roughing and finishing operations. The machine can be easily switched between different cutting modes, including synchronous guide bushing, fixed guide bushing, and guide-bushing-free setups, to meet various processing needs.
The Swiss Type CNC Lathe 076 offers several optional features for increased versatility, including:
4-axis radial high-frequency electric spindle for engraving, milling, and compound processing of micro-parts.
Automatic feeder for high-speed, precise handling of small materials (1mm diameter).
Oil mist recovery system to meet environmental standards.
Six-hole end-face fixed tool holder for fast switching of high-frequency electric spindles.
The Swiss Type CNC Lathe 076 is optimized for the precise machining of ultra-small workpieces within the Ø1-7mm range. Whether you’re producing medical components, high-tech electronic parts, or fine watch mechanisms, this lathe provides the accuracy and reliability required for complex, high-precision applications.
Combining cutting-edge technology with modular design, the Swiss Type CNC Lathe 076 is the ideal solution for manufacturers looking to produce micro-parts with unparalleled precision. With its flexible tooling options, high-speed capabilities, and user-friendly interface, this lathe meets the demands of even the most intricate machining tasks.
Swiss type CNC lathe machine 076.pdf
| Item | Unit | 076 | 075 | ||
| Maximum machinable bar diameter | mm | Φ7(Alloy copper aluminum can be expanded up to 10) | |||
| Minimum processing bar diameter | mm | Φ1 | |||
| Spindle through-hole | mm | φ14 | |||
| Maximum processing length | Fixed guide sleeve | mm | 120 | ||
| Rotating guide sleeve | mm | 55★ | |||
| No guide sleeve | mm | (2~3)×φD,maximum15~20*★ | |||
| Maximum spindle speed | rpm | 15000(regular use:≤10000) Synchronous guide sleeve:≤7000r/min* Fixed guide sleeve:≤10000r/min | |||
| Spindle motorpower | kw | 2 | |||
| Maximum end face drilling diameter(Spindle/Sub-spindle) | mm | φ4(copper alloy) | |||
| Maximumend face tapping diameter(Spindle/Sub-spindle) | mm | M3(copper alloy) | |||
| Maximum speed of radial power | rpm | 12000(Routine use:<10000) | |||
Swiss-type CNC lathe machines offer several advantages, particularly for precision machining and small parts production. Here are some key benefits:
Swiss lathes are designed for high accuracy and tight tolerances, making them ideal for producing intricate components.
They can efficiently produce complex shapes and features due to their ability to use multiple tools simultaneously.
The sliding headstock design allows for efficient material removal, reducing cycle times.
Parts are often produced in a single setup, minimizing the need for secondary operations and reducing handling time.
Swiss lathes typically include automatic bar feeders, allowing for continuous operation and increased productivity.
They can be equipped with various tool holders, enabling quick tool changes and the ability to perform multiple operations.
Ideal for high-volume production runs due to their speed and efficiency, while also being suitable for small batch sizes.
The design of Swiss lathes minimizes material waste, contributing to cost efficiency.
Overall, Swiss-type CNC lathes are a valuable asset in industries requiring high precision and efficiency, such as medical devices, aerospace, and automotive components.
Swiss-type CNC lathe machines are widely used across various industries due to their precision and efficiency in machining small, complex parts. Here are some common applications:
Producing components like surgical instruments, implants, and fittings that require high precision and biocompatibility.
Manufacturing critical components such as fasteners, bushings, and brackets that must meet strict tolerances and performance standards.
Creating small parts like fuel injectors, valve bodies, and transmission components, which often require complex geometries and high accuracy.
Machining connectors, housings, and other small components that are essential for electronic devices.
Producing intricate watch parts, including gears and cases, where precision and detail are paramount.
Manufacturing components like valves, fittings, and cylinders that require tight tolerances for proper function.
Creating screws, nuts, and bolts, often in large quantities with consistent quality.
Machining components for firearms, ammunition, and other defense-related equipment that require reliability and precision.
Producing custom tooling and fixtures that are used in various machining processes.
Overall, Swiss-type CNC lathes are particularly suited for industries that demand high precision, complex geometries, and efficient production of small parts.
When buying a Swiss-type CNC lathe, it's important to consider the right accessories to ensure the machine meets your production requirements and performs optimally. Below is a list of key accessories to think about:
A bar feeder system is a machine or device used in manufacturing to automatically supply long bars of raw material (usually metal or plastic) to a cnc lathe or swiss type cnc lathe. Bar feeders are common in machining processes that involve high production runs, as they allow for continuous, automated feeding of materials, increasing efficiency and reducing downtime.
Automated bar feeders help load material into the machine for continuous, high-volume production. Depending on your needs, you may choose a pneumatic, hydraulic, or servo-driven feeder.
A Synchronous Rotating Guide Sleeve Seat is a component used in Swiss-type CNC lathes or automatic lathes. It serves as a guide for the material (typically bar stock) during the machining process. This sleeve seat has a specific design that allows it to rotate synchronously with the spindle or other components of the lathe, ensuring that the bar or workpiece is fed accurately and stably through the machine.
A tube-like structure that supports and guides the bar stock through the lathe's spindle or the workholding system.
This refers to the fact that the sleeve rotates in sync with the lathe's spindle or another rotating component, which ensures precise feeding of the material and reduces deflection during machining.
The synchronous rotating guide sleeve provides precise alignment and stability for the bar stock as it enters the machining zone. It prevents the bar from wobbling or shifting, especially when machining small and long parts.
It helps maintain uniformity in feeding the material through the machine without causing deflection or vibration.
When machining long or slender parts, bar deflection can lead to inaccuracies. The synchronous rotation of the guide sleeve helps reduce this deflection by keeping the bar in position and supporting it as it moves through the spindle.
The rotation ensures that the bar stock is being fed smoothly, which is especially crucial for operations requiring high precision, such as turning or drilling.
The synchronous rotation feature enhances accuracy by ensuring that the guide sleeve and the workpiece rotate together, leading to a more consistent cutting action, reducing the chance of tool chatter or part distortion.
It’s particularly important when working with small-diameter or delicate materials, which are more prone to misalignment or deflection.
By maintaining proper alignment and reducing vibrations, the synchronous guide sleeve can help improve the surface finish of the parts being machined, especially for precision applications in industries like medical, aerospace, or electronics.
Swiss-type lathes often perform multi-axis machining and need high versatility to handle complex operations. The synchronous rotating guide sleeve seat plays a critical role by ensuring that the material is aligned and fed consistently, allowing for these complex operations like milling, drilling, tapping, and turning.
Used for machining small, precise parts such as medical devices, electronics components, or automotive parts where both material stability and high precision are required.
When machining long bars or thin workpieces that are prone to deflection, the guide sleeve ensures they are fed through the machine without misalignment.
Swiss-type CNC lathes often operate at high speeds, and the synchronous rotating guide sleeve helps maintain stability during these fast operations, ensuring continuous accuracy.
: By minimizing deflection and vibration, the guide sleeve helps to reduce tool wear, extending tool life.
Ensures better surface finishes and tolerances by preventing material movement and deflection.
Allows for smooth and efficient material feeding, which can reduce cycle times and improve overall machine throughput.
The synchronous rotating guide sleeve seat is a critical accessory in Swiss-type CNC lathes, ensuring precision, stability, and smooth material feeding. It is especially important for delicate or small parts that require high accuracy, and it supports long or thin materials that might otherwise deflect. By rotating synchronously with the spindle or other machine components, it reduces errors, minimizes tool wear, and helps produce high-quality finished parts.
These are essential for holding small parts securely in the spindle. Choose from pull-back, hydraulic, or pneumatic collet chucks based on the level of precision required.
Quality tool holders are essential for holding the cutting tools with minimal runout and vibration. Consider purchasing static, live, and rotary tool holders depending on your operations.
These tools are crucial if you need to perform milling, drilling, or tapping operations. Live tools rotate with the spindle, enabling complex multi-axis machining.
An automated part catcher can remove finished parts from the machine, reducing manual handling and improving cycle time efficiency.
Swiss-type CNC lathes are specialized machines designed for producing precision parts in large volumes. They utilize a sliding headstock and a guide bushing to support long, slender workpieces, allowing for high-speed machining and tight tolerances.
Precision: High accuracy and tight tolerances.
Efficiency: Capable of high-speed machining, reducing cycle times.
Flexibility: Can handle a variety of materials and part shapes.
Long parts: Ideal for machining long, slender components.
Swiss-type lathes can machine a wide range of materials, including metals (like stainless steel, aluminum, and brass), plastics, and composites.
The main difference is the design and machining process. Swiss lathes use a sliding headstock and guide bushing for support, which is better for longer, thinner parts, whereas traditional lathes typically have a fixed headstock.
They are commonly used in industries such as medical device manufacturing, aerospace, automotive, and electronics for parts like screws, bolts, and intricate components.
Consider factors such as the size of the parts you need to produce, the materials you'll be using, production volume, and your budget. It may also be helpful to consult with a supplier or industry expert.
Regular maintenance includes lubrication of moving parts, checking and calibrating tools, and ensuring the machine is clean. Following the manufacturer’s maintenance schedule is essential for optimal performance.
Yes, many modern Swiss lathes can be integrated with automation systems, such as bar feeders and robots, to enhance productivity and reduce manual labor.
Operators typically need skills in CNC programming, understanding of machining processes, and familiarity with tool setup and maintenance. Training is often provided by manufacturers or technical schools.
They can be more expensive than traditional lathes due to their advanced technology and precision capabilities. However, the cost may be justified by the improved efficiency and output quality.
If you have specific questions or need more detailed information, feel free to ask!
