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The TP-600 3-Axis Vertical Machining Center is a game-changer in precision manufacturing. Its combination of features, performance, and affordability makes it a must-have for industries seeking reliability and efficiency.This RTS (Ready to ship) machining center will be ready to ship to you within 30 days. Guaranteed.
Machining center TP-600
Xiongyi Intelligent Machinery
When machining center comes to modern manufacturing, precision and efficiency are critical. Enter the TP-600, a state-of-the-art machining center that delivers on every front. Designed to handle a wide range of tasks with unmatched accuracy, the TP-600 is a game-changer in the manufacturing industry.
The TP-600 vertical machining center, in its standard configuration, offers X, Y, and Z-axis feed with three-coordinate, three-linkage control. This VMC is perfectly suited for mechanical processing and mold manufacturing, handling tasks ranging from rough machining to precise finishing. It accommodates a variety of operations such as milling, drilling, tapping, and boring, among others.
SPINDLE CENTER TO SOLID COLUMN SURFACE
| I T E M | U N I T | TP-600 | TP-700 | TP-800 |
| X TRAVEL | mm | 600 | 700 | 800 |
| Y TRAVEL | mm | 400 | 450 | 500 |
| Z TRAVEL | mm | 300 | 330 | 330 |
| SPINDLE NOSE TO TABLE SURFACE | mm | 150-480 | 150-480 | 160-490 |
| SPINDLE CENTER TO SOLID COLUMN SURFACE | mm | 464 | 464 | 546 |
| TABLE | mm | 700*420 | 850*400 | 1000*500 |
| MAX LOADING | Kg | 250 | 300 | 350 |
| T-SLOT | mm | 14*3*125 | 14*3*125 | 18*5*100 |
| SPINDLE SPEED(DIRECT TYPE) | r.p.m | 12000/20000/24000 | 12000/20000/24000 | 12000/20000/24000 |
| SPINDLE MOTOR | kw | 5.5 | 5.5 | 5.5 |
| SPINDLE NOSE | / | BT-30(Direct type) | BT-30(Direct type) | BT-30(Direct type) |
| X/Y AXES FEED RATES | mm/min | 48000 | 48000 | 48000 |
| Z AXIS RAPID FEED | mm/min | 48000 | 48000 | 48000 |
| MACHINING FEED RATE | mm/min | 1-10000 | 1-10000 | 1-10000 |
| GRIPING TYPE MAGAZINE | T | 16T/21T | 16T/21T | 16T/21T |
| MOTOR | kw | 1.5/1.5/3 | 1.5/1.5/3 | 2/2/3 |
| POSITIONING ACCURANCY | mm | ±0.005/300 | ±0.005/300 | ±0.005/300 |
| REPEATABILITY ACCURANCY | mm | ±0.005/300 | ±0.005/300 | ±0.005/300 |
| CONTROLLER | / | Optional Syntec/Mitsubishi/FANUC | Optional Syntec/Mitsubishi/FANUC | Optional Syntec/Mitsubishi/FANUC |
| POWER REQUIRED | kVA | 15 | 15 | 15 |
| AIR PRESSURE | bar | 6-7 | 6-7 | 6-7 |
| MACHINE WEIGHT | Kg | 2800 | 3100 | 4000 |
| MACHINE DIMENSIONS(LxW×H) | mm | 1650x2320x2700 | 1850x2320x2800 | 2100x2450x2700 |
A machining center is a highly automated machine tool that integrates multiple functions into one unit, often used for tasks such as milling, drilling, boring, and tapping. In other words, it’s like the Swiss army knife of manufacturing—versatile and capable of handling a wide range of operations. What makes a machining center stand out from other machines is its ability to perform several operations on a single machine, reducing the need for manual handling and multiple setups.
These centers use Computer Numerical Control (CNC) technology, which means they’re programmable and can run automatically, resulting in high precision and efficiency in mass production environments. But there’s more to it than just automation; machining centers are designed to handle complex operations in one setup, which is crucial in industries that demand high precision and tight tolerances.
The effectiveness of a machining center depends on the seamless integration of its various components. Let’s break down some of the key elements that make these machines so powerful.
At the heart of every machining center is the spindle. This rotating component holds the cutting tools and enables them to perform the actual machining operations. Spindles can operate at varying speeds, depending on the material and the type of operation being performed. The quality and stability of the spindle play a crucial role in achieving high-quality, precise parts.
A tool changer is an automated system that allows the machining center to change tools without operator intervention. This makes it possible to switch between operations like drilling and milling seamlessly, without having to stop and manually change the tools. This automation boosts productivity and allows for longer, uninterrupted production runs.
The CNC control system is the brain of the machining center. It directs the machine’s movements based on the program created by the operator. This system controls everything from the spindle speed to the position of the cutting tools. Modern CNC systems are extremely advanced, featuring touchscreen interfaces, real-time monitoring, and data feedback that improve the overall efficiency of the machining process.
Machining centers come in different types, each suited to particular applications and manufacturing needs. Understanding these variations can help you choose the best option for your production environment.
As the name suggests, vertical machining centers (VMCs) feature a vertical spindle orientation. This design is ideal for operations where precision and fine detail are essential. VMCs are commonly used for smaller, intricate parts like brackets and housings. Their ability to perform operations on multiple sides of a part makes them a favorite in the aerospace and automotive industries.
On the other hand, horizontal machining centers (HMCs) have a horizontal spindle orientation. These are generally used for larger parts and are excellent at handling heavy workloads. The horizontal orientation provides better chip removal and makes these machines well-suited for complex, multi-part machining jobs that require extended run times.
Universal machining centers offer the flexibility to perform both vertical and horizontal operations. These machines are equipped with swiveling heads, allowing the operator to easily switch between the two orientations. They’re perfect for operations that require versatility, making them highly adaptable to a range of applications.
Machining centers are used across various industries due to their precision and flexibility. Here are a few examples of how they’re applied:
In industries like electronics and telecommunications, parts need to be manufactured with a high degree of accuracy. Machining centers are perfect for these tasks, ensuring each component meets the strict tolerance requirements. These centers use advanced technology to create intricate designs and complex geometries, ensuring that every part functions as intended within the larger system. With precise control over machining parameters, manufacturers can maintain consistency and quality across large production runs, reducing waste and rework. Additionally, machining centers allow for rapid prototyping and small-batch production, making them ideal for industries where innovation and precision are key.
Machining centers are essential in aerospace and automotive manufacturing, where parts like turbine blades, engine components, and gearboxes must be fabricated to precise standards. Their ability to handle complex geometries and intricate detailing is critical in these sectors, as even the smallest imperfections can affect performance, safety, and reliability. Additionally, machining centers facilitate the production of lightweight yet durable materials required in aerospace, as well as the high-performance components necessary for the automotive industry to meet stringent quality standards and demanding operational conditions.
In the medical industry, where precision and safety are paramount, machining centers are employed to produce surgical instruments, implants, and other medical devices. These parts often require high-quality finishes and strict adherence to regulatory standards, such as ISO 13485, which governs the manufacturing of medical devices. The use of advanced CNC (Computer Numerical Control) machines ensures the components meet stringent specifications, improving both the functionality and safety of the products. Moreover, materials used in medical equipment, such as titanium, stainless steel, and biocompatible polymers, must be processed with extreme care to maintain their integrity and performance. With the increasing demand for customized implants and minimally invasive surgical tools, machining centers play a crucial role in enabling precision manufacturing and advancing medical technology.
Choosing a machining center for your production line offers several advantages that can improve both the efficiency and quality of your operations.
With CNC technology and tool changers, machining centers can operate without much downtime, automating tasks that once required manual labor. This translates into higher productivity and quicker turnaround times for large production runs.
Machining centers provide exceptional accuracy, particularly when creating parts that need to meet very tight tolerances. The CNC control system ensures that every cut is performed exactly as programmed, resulting in parts that are consistent and high-quality.
Though machining centers can be an upfront investment, their ability to reduce labor costs, improve efficiency, and minimize errors makes them a cost-effective solution in the long run. Companies can produce more parts in less time and with fewer resources.
When selecting a machining center, there are several factors to consider to ensure it's the best fit for your operation.
Think about the type of materials you’ll be working with, the complexity of the parts you need to produce, and the volume of work. Will you need a machine that can handle large parts or one that excels at fine, detailed operations? By addressing these questions, you can find a machine that matches your production needs.
Performance can be influenced by the spindle’s speed, the rigidity of the machine, and the type of CNC control system. A machine that offers higher speeds or better stability may be necessary for certain applications, so it’s essential to assess these factors before making a decision.
A well-maintained machining center will provide years of reliable service. Regular maintenance is essential to keep the machine running smoothly and prevent costly breakdowns.
Regularly cleaning the machine, checking the coolant levels, lubricating the moving parts, and ensuring the CNC system is calibrated are key steps in keeping the machining center in top shape.
Some common problems with machining centers include issues with tool alignment, spindle wear, and software errors. If your machine isn’t performing as expected, it’s crucial to troubleshoot these areas quickly to minimize downtime.
Machining centers are a vital tool in modern manufacturing, offering precision, efficiency, and flexibility for a wide range of applications. Whether you’re in aerospace, automotive, or medical manufacturing, these machines provide the speed and accuracy needed to keep up with industry demands. By understanding the components, types, and advantages of machining centers, you’ll be better equipped to choose the right machine for your needs and maintain it for optimal performance.
A machining center is a type of automated machine tool that can perform various machining operations, such as milling, drilling, boring, and tapping. It is typically controlled by a computer numerical control (CNC) system.
CNC machining centers use a computer program (G-code) to control the movements of the machine. The machine's various axes, spindles, and tools are precisely directed to perform operations on the workpiece, automating the manufacturing process.
CNC Lathe: Primarily used for turning operations, where a rotating workpiece is shaped by a stationary cutting tool.
Machining Center: Primarily used for milling, drilling, and other non-turning operations, offering greater versatility for various processes on the same machine.
The tool changer allows the machine to automatically change tools, increasing the efficiency of operations by eliminating the need for manual tool changes during machining.
Regular lubrication of moving parts and the spindle.
Cleaning and checking of the cooling system.
Calibration and alignment to ensure precision.
Regular tool inspections and replacements.
Checking and replacing filters for the hydraulic system.
Inaccurate machining: Can be caused by worn-out tools, improper setup, or machine misalignment.
Tool wear: Continuous use can degrade the sharpness of cutting tools, affecting performance.
Software/Control Errors: Issues in programming or communication between the CNC and machine.
Mechanical Failure: Worn-out parts or insufficient maintenance can lead to breakdowns.
Consider factors like:
The type of material you will be machining (e.g., metal, plastic, composite).
The complexity and size of the parts you need to make.
The required accuracy and tolerance.
Available space in your shop for the machine.
Your budget and the level of automation required.
Coolant helps keep the workpiece and tool at the proper temperature, preventing overheating, reducing friction, and improving tool life and surface finish. It also helps flush away chips and debris from the cutting area.
The price can range widely based on the type and capabilities of the machine, from tens of thousands to over a million dollars for high-end multi-axis or specialized models.
Programming can be done manually by writing G-code or using CAM (Computer-Aided Manufacturing) software, which generates the necessary code from a 3D model of the part to be machined.
The term "axis" refers to the directions in which the machine can move. The common axes are:
X-axis: Horizontal movement (left to right).
Y-axis: Horizontal movement (front to back).
Z-axis: Vertical movement (up and down).
A, B, C axes: Rotational axes, typically found in advanced or 5-axis machining centers.
